OT/IT Network Segmentation at an Automotive Supplier

Bursa, 3 plants

OT/IT Network Segmentation at an Automotive Supplier

Production lines at three plants were separated from the office network, reducing ransomware risk while OEE data flows securely.

At an automotive supplier, the production lines and the office network ran on the same flat network. After a phishing incident, a production line stopped briefly and management asked for the OT network to be isolated.

Solution

Four-level segmentation based on the Purdue model was applied at each plant. An industrial firewall and a one-way data gateway (data diode) were placed between the production and corporate networks. PLC and SCADA traffic is passively monitored for anomaly detection.

Results

  • External access to the production network only via an approved VPN and jump host
  • Automatic inventory of 412 OT devices
  • OEE and energy data flow securely to cloud reporting
  • Line downtime during installation: 0 hours (carried out between shifts)

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